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Sintered Disc Filter 55.5x1.7

The filter has a diameter of 25mm and a thickness of 1.7mm, and features a precision-cut parabolic surface that maximizes the available filtering surface area. This results in a highly efficient filter that can effectively remove even the smallest particles from a fluid or gas flow.

    product description

    Our sintered disc filters provide a reliable and precise filtration barrier for critical fluid or gas lines. These precision components are manufactured from high-grade stainless steel powder using a controlled sintering process, resulting in a robust, porous monolithic structure with uniform pore distribution and exceptional mechanical strength. A key feature is their ultra-thin 1.7 mm thickness, making them an ideal solution for space-constrained applications such as instrument modules, compact manifolds, or integrated filters in precision equipment where every millimeter counts.

    This filter disc provides absolute-rated surface filtration, acting as a highly efficient screen to capture and retain particulate contaminants. Its all-metal construction ensures excellent chemical compatibility, high-temperature resistance, and structural integrity to withstand pressure pulses. Despite its thin design, it is fully washable and reusable, offering a permanent, high-performance alternative to disposable polymer membranes or fragile mesh filters.

    technical parameter

    Below is the specification of the customized sintered filter disc. If you are interested in this filter, please send your inquiry to get the quotation.

    Product type Sintered Filter Disc
    Diameter 55.5 mm
    Thickness 1.7 mm
    Filter material Stainless steel
    Mesh mount 40/80/120 mesh
    Customized Available
    Origin Henan,China

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    PRODUCT FEATURES

    ·Ultra-Thin 1.7mm Profile: Enables integration into extremely compact spaces where traditional cartridge filters cannot fit, ideal for miniaturized systems and instrumentation.

    ·Absolute Filtration Rating: Provides guaranteed particle removal at a specified micron size (e.g., 5µm, 10µm, 20µm), ensuring consistent fluid or gas purity and protecting sensitive downstream components.

    ·Rigid & Cleanable Construction: The sintered metal structure is non-fibrous, will not shed, and can be backflushed or ultrasonically cleaned for repeated use, offering long-term value.

    ·High Temperature & Pressure Capability: Suitable for hot fluids and gases, and can endure system pressure spikes far beyond the capability of polymer-based discs.

    ·Excellent Chemical Resistance: Compatible with a wide range of aggressive solvents, oils, fuels, and acids within the limits of stainless steel.

    PRODUCT APPLICATION

    This versatile, thin disc filter is ideal for terminal protection in precision and compact systems:

    ·Instrumentation and analytical equipment: Provides in-line protection for chromatographs, spectrometers, sensors, and fluid control systems.

    ·Pneumatic and hydraulic control modules: Filtration integrated into compact valve manifolds or actuator lines.

    ·Fuel and lubrication oil inlet filters: Provides final protection for small pumps, injectors, or bearing lubrication systems.

    ·Medical and laboratory equipment: Used for fluid and gas filtration in diagnostic equipment and laboratory analyzers.

    manufacturer &  supplier

    This sintered disc filter is manufactured by Huahang Filter, a global leader and specialist in advanced sintered metal filtration technology. With over two decades of dedicated expertise, we transform high-performance materials into reliable, precision-engineered solutions for the world's most demanding fluid and gas processing challenges.


    Core Manufacturing Strengths in Sintered Filtration

    · Mastery of Sintering Science: At the heart of our capability is a deep, applied understanding of powder metallurgy and diffusion-bonding processes. We precisely control temperature, atmosphere, and pressure to engineer porous structures with predictable pore size, density, and mechanical integrity—whether for a delicate 1.7mm disc or a large industrial cartridge.

    · Vertical Integration & Material Science: From sourcing certified metal powders (304/316L SS, Nickel, Hastelloy, etc.) to final sintering, we manage the entire production chain. This allows for stringent quality control, material traceability, and the flexibility to select or develop the optimal material grade for specific chemical, thermal, and mechanical requirements.

    · Precision Engineering for Complex Geometries: Our expertise extends beyond simple discs and cartridges. We manufacture a wide array of sintered filter forms—sheets, cones, cylinders, cups, and custom profiles—to meet exact OEM design specifications, ensuring perfect fit and function in complex assemblies.

    · Rigorous Quality & Performance Validation: Every production batch adheres to ISO-certified processes. We employ advanced testing to verify critical parameters such as absolute micron rating, porosity, cleanability, bubble point, and burst pressure, ensuring each component performs reliably in the field.

    · Application-Driven Solution Development: We partner with customers to solve unique filtration challenges. Our engineers don't just manufacture to a print; they provide consultative support on media selection, pore structure design, and housing integration to optimize filtration efficiency, service life, and total cost of ownership.

    Huahang Filter——Filter Manufacturer

    FAQ

    Q1: How is a sintered metal disc different from a simple mesh screen?
    A: A mesh screen is a single woven layer with large, variable pores. A sintered disc is made from powder fusion-bonded into a monolithic block, creating a fixed, three-dimensional porous structure with a precise and consistent absolute micron rating, offering superior filtration efficiency and particle retention.

    Q2: Can this thin disc be cleaned without damaging it?
    A: Yes. Its robust sintered structure allows for careful cleaning via ultrasonic methods or gentle backflushing. It is significantly more durable than polymer membranes during cleaning cycles.

    Q3: What is the pressure rating for a 1.7mm thick disc?
    A: The pressure rating is high for its size but is critically dependent on proper edge support and sealing within its housing. When correctly seated in a reinforced groove, it can typically handle pressures of 10 bar (150 psi) or more. Consultation on housing design is recommended for high-pressure applications.

    Q4: Is it suitable for sterile or sanitary applications?
    A: With its 316L material and an electropolished finish option, it can be suitable for sanitary applications. The cleanable, non-shedding nature of sintered metal makes it an excellent choice. It can also be sterilized by autoclaving or chemical means.

    Q5: Can you produce discs with other diameters, thicknesses, or non-round shapes?
    A: Absolutely. Huahang Filter specializes in custom sintered components. We can manufacture discs, squares, or custom shapes to your exact dimensions, thickness, and micron rating requirements. Contact us with your specifications.