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Custom 304 Stainless Steel Mesh Filter Element 32x78
Product SpecificationsHuahang
Filtration accuracy |
1~25μm
|
Filter layer |
304 Stainless steel mesh |
Dimension |
32x78 |
Custom made |
Avaliable |
features
HUAhANG
Strong corrosion resistance: Stainless steel has good corrosion resistance and can work stably in various harsh environments, maintaining its filtration performance for a long time.
Good high temperature resistance: Stainless steel material has good high temperature performance and can be used normally in high temperature environments without softening or embrittlement.
High strength: Stainless steel material has high strength, can withstand large pressure and extrusion force, and is not easily deformed or broken.
Lightweight: Compared to other types of filter cartridges, stainless steel filter cartridges are lighter in weight and easy to handle and replace.
Good cleaning performance: The stainless steel filter element has good cleaning performance and can be repeatedly cleaned and reused, reducing the cost of use and maintenance.
Long lifespan: Due to the strong corrosion resistance, high temperature resistance, and high strength of stainless steel material, its lifespan is relatively long, which can greatly reduce the frequency and cost of replacing the filter element.
1. Special design can achieve an effective filtration area of 100%;
2. Each component adopts a seamless fusion method, which solves many problems that originally existed in use and ensures safety;
3. The design adopts a metal folding frame, which can be reused and replaced;
4. The density of the filter material shows an increasing structure, achieving high efficiency, low resistance, and large dust capacity;
Special design can achieve an effective filtration area of 100%;
2. Each component adopts a seamless fusion method, which solves many problems that originally existed in use and ensures safety;
3. The design adopts a metal folding frame, which can be reused and replaced;
4. The density of the filter material shows an increasing structure, achieving high efficiency, low resistance, and large dust capacity;
1. Raw material preparation
Choose suitable stainless steel materials, usually 304 or 316L stainless steel, which have good corrosion resistance and high temperature resistance.
Prepare basic materials such as stainless steel fibers, stainless steel woven mesh, or stainless steel wire mesh.
2. Filter material manufacturing
Stainless steel fiber sintered felt: Stainless steel fibers are made into porous deep filter material through high-temperature sintering process. This type of filter material can be made into a multi-layer structure with pore sizes ranging from coarse to fine, possessing high porosity and high pollutant holding capacity.
Stainless steel woven mesh: Using stainless steel wires of different diameters to weave into a mesh structure, it has good strength and stability.
3. Forming
The main body of the filter element is formed by laminating and pressing the filter material.
Process the filter material into a specific shape through wave bending technology to increase the filtering area and improve the filtering effect.
4. Welding
Using welding techniques such as argon arc welding to connect the various components of the filter element, ensuring sealing and strength.
For stainless steel sintered filter cartridges, multi-layer stainless steel filter screens are usually pressed through special layers and then welded and fixed.
5. Sintering
For stainless steel sintered filter cartridges, multiple layers of metal woven wire mesh need to be laminated and pressed, and then sintered in a vacuum sintering furnace to form a sturdy structure.
During the sintering process, temperature and time need to be controlled to ensure the porosity and strength of the filter element.
6. Assembly
Assemble the filter body with other components (such as end caps) to form a complete filter assembly.
Q1: What is the recommended cleaning method for this filter element?
A1: The recommended cleaning method for this filter element is to use a mixture of warm water and cleaning agent. The filter element should be soaked in the mixture for a period of time, and then thoroughly rinsed with clean water.
Q2: How long can this filter be used?
A2: The service life of the filter depends on the frequency of use and cleaning. If properly maintained and serviced, this filter element can be used for several years.
Q3: What is the recommended cleaning method for this filter element?
A3: The recommended cleaning method for this filter element is to use a mixture of warm water and cleaning agent. The filter element should be soaked in the mixture for a period of time, and then thoroughly rinsed with clean water.
2. Acid cleaning method
Dissolve potassium dichromate or crystals in water to 60 to 80 degrees, and slowly add concentrated sulfuric acid with a concentration of 94% until sufficient. Add slowly and stir. Add up to 1200 milliliters of potassium sulfate or completely dissolve, and the solution will appear dark red in color. At this time, the rate of adding concentrated sulfuric acid can be accelerated until it is completely added. If there are still undissolved crystals after adding concentrated sulfuric acid, they can be heated until dissolved. The function of cleaning solution is to remove general pollutants, grease, and metal particle impurities on the wall of stainless steel filter cartridge, and it can effectively kill the bacteria and microorganisms that grow on the filter cartridge and damage the heat source. If the filter element has been alkaline washed before, the alkaline solution must be washed first, otherwise fatty acids will precipitate and contaminate the filter element.
