316 Polymer Melt Filter Element 60x819

With its innovative design and advanced filtration technology, this filter element ensures that your polymer melt is free of contaminants and impurities. Its unique structure ensures that particles are trapped in the filter medium, preventing them from clogging the production line or downstream equipment.

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Product SpecificationsHuahang

Type	Polymer melt filter element
Dimension	60x819
Filter layer	316 stainless steel
Filtration efficiency	99.9%
Origin	Henan,China

production processHuahang

1. Raw material preparation: Firstly, select suitable raw materials such as stainless steel fiber sintered felt, iron chromium aluminum fiber felt, nickel fiber felt, stainless steel special mesh, stainless steel sintered five layer mesh or seven layer mesh, and other metal filter materials. These materials need to undergo strict screening and cleaning to ensure their quality and purity.

2. Welding Forming: The selected metal filter material is welded into a fully metallic filter element through argon arc welding. This step requires precise control of welding temperature and time to ensure that the weld seam is firm and will not damage the filter material.

3. Cleaning and installation: Before installation, it is necessary to remove debris from the pipeline and ensure that the humidity of the compressed air is controlled below 70%. Handle with care during installation to avoid damaging the filter media. During installation, the O-ring should be lubricated with silicone oil to reduce friction and facilitate quick installation.

4. Quality inspection: After installation, conduct quality inspection to ensure the filtering effect and durability of the filter element. This includes checking the quality of welds, the integrity of filter materials, and filtration efficiency.

ADVANTAGES

-High end materials, durable and long-lasting

-Wrinkle technology can achieve maximum filtration efficiency and longer filter life

-Minimize pressure drop to ensure optimal flow rate and reduce energy consumption

-Easy to install design, allowing for quick and easy replacement of filters

-Easy to clean and maintain, ensuring long-lasting and reliable performance in harsh industrial environments.

1. Special design can achieve an effective filtration area of 100%;

2. Each component adopts a seamless fusion method, which solves many problems that originally existed in use and ensures safety;

3. The design adopts a metal folding frame, which can be reused and replaced;

4. The density of the filter material shows an increasing structure, achieving high efficiency, low resistance, and large dust capacity;

Special design can achieve an effective filtration area of 100%;

2. Each component adopts a seamless fusion method, which solves many problems that originally existed in use and ensures safety;

3. The design adopts a metal folding frame, which can be reused and replaced;

4. The density of the filter material shows an increasing structure, achieving high efficiency, low resistance, and large dust capacity;

Note

The main steps of cleaning the melt filter element include three stages: hydrolysis, pre oxidation, and oxidation. ‌‌

1. Hydrolysis stage: Start the overheating heater and open the steam valve. Use high-temperature steam as the heat carrier to promote the cracking of the polymer on the surface of the filter element, and reduce the viscosity of the high viscosity melt, so that the melt wrapped around the filter element can become a small particle structure as much as possible. Steam not only serves as a heat carrier, but also acts as a transport medium, carrying away the gases and particles produced by cracking from the filter element.

2. Pre oxidation stage: During this stage, continue to increase the temperature of the superheated heater and keep the steam valve open. First, open one small air valve, and then in the second small step, open two small air valves. Adding a small amount of air to the steam causes a slight oxidation reaction on the surface of the particles. By controlling the concentration of oxygen and gradually increasing the amount of oxygen, the oxidation reaction is made more complete.

3. Oxidation stage: Close the steam valve and two small air valves, and open the large air valve. At this point, the easily reactive small particles in the melt have undergone complete oxidation reactions, while some larger particles have undergone preliminary oxidation reactions on the surface. After increasing the oxygen concentration, the oxidation reaction becomes more complete.

1. Electronics and pharmaceuticals: pre-treatment filtration of reverse osmosis water and deionized water, pre-treatment filtration of detergent and glucose.

2. Thermal power and nuclear power: purification of lubrication systems, speed control systems, bypass control systems, oil for gas turbines and boilers, purification of feedwater pumps, fans, and dust removal systems.

3. Mechanical processing equipment: lubrication systems and compressed air purification for papermaking machinery, mining machinery, injection molding machines, and large precision machinery, as well as dust recovery and filtration for tobacco processing equipment and spraying equipment.