Shay
200μm Sintered Mesh Filter Element 80x470
Product Description
This 200-micron sintered mesh filter element is made of multiple layers of stainless steel mesh sintered together at high temperature, resulting in a robust structure and uniform pore size. It features an absolute filtration accuracy of 200 microns and is optimized for high-flow.
The core advantages of this filter element lie in its efficient interception of large particles, uniform fluid distribution, excellent mechanical strength, and convenient maintenance, making it an ideal choice for pre-filtration systems, fluidized bed distribution, and protecting downstream precision equipment.
Technical Parameter
| Type | Sintered Mesh Filter |
| OD | 80 mm |
| Height | 470 mm |
| Filter material | 304/316 Stainless steel |
| Filtration rate | 200 μm |
| Maximum working pressure differential | 0.1~0.5 Mpa |
| Origin | Henan,China |
| Package | Neutral carton package |
Besides the standard specification filter, we can also provide customized sintered filter according to your need.If you are interested in the filter, please contact us.
Features of Sintered Mesh Filter
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Robust Gradient Structure: Constructed from multiple layers of sintered stainless steel mesh with varying mesh sizes, forming a gradient pore structure from the inside out or outside in. This structure enables staged filtration, thereby increasing the filter element's dirt-holding capacity.
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High Permeability and Low Pressure Drop: The relatively large 200μm pore size and the three-dimensional interconnected channels formed by sintering ensure minimal fluid flow resistance, thus reducing flow loss and significantly saving energy.
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Excellent Physical Stability: The integral sintered metal structure exhibits excellent pressure resistance, impact resistance, and fatigue resistance. It can withstand frequent backwashing and system pressure fluctuations without media migration or fiber shedding.
- Outstanding Cleanability: The smooth surface allows for easy removal of retained large particulate contaminants through backwashing, ultrasonic cleaning, or simple brushing, enabling hundreds of reuse cycles and significantly reducing the total cost of ownership.
Customization Service
We offer comprehensive customization based on your specific needs:
Precision Adjustment: Other coarse filtration ratings from 100μm to 500μm are available.
Material Upgrade: Standard material is 304 stainless steel. For more corrosive environments (e.g., containing chlorides), 316L stainless steel or special alloys can be provided.
Dimensions & Connections: Custom outer diameter, length, and end cap connection types (threaded, flanged, quick-release clamp, etc.) to fit your filter housing.
FAQ
Q1. What is a sintered mesh filter element?
A1: The sintered mesh filter element is made by stacking multiple layers of stainless steel woven wire mesh and then bonding them together through a sintering process. This process fuses the contact points of the metal wires without melting the entire structure, thus forming a rigid, integral structure with a uniform, interconnected network of complex pores. Unlike disposable filter elements, it can be cleaned and reused multiple times.
Q2: How does a sintered mesh filter work?
A2: It works primarily through surface filtration and gradient depth capture.
- * Surface Capture: The top layer acts like a precise screen, stopping any particle larger than its pore size right at the surface.
- * Depth Capture: As fluid flows through the multi-layer gradient structure, smaller particles are trapped within the internal maze of pores. This combination allows for high dirt-holding capacity while maintaining a stable, consistent flow rate until it's time for cleaning.
Q3: What are the advantages of using sintered metal filter?
A3: The main advantages stem from their all-metal, one-piece construction:
- * Durability and strength: They can withstand high system pressures, pressure fluctuations, and physical shocks without collapsing or deforming.
- * High temperature and chemical resistance: The stainless steel material allows operation at extremely high temperatures and is compatible with a wide range of corrosive fluids.
- * Cleanable and reusable: Their smooth pore structure allows for thorough cleaning through backwashing, ultrasonic cleaning, or chemical immersion, resulting in lower long-term costs compared to disposable filters.
- * Stable performance: The pore size is determined by the sintering process, providing reliable and predictable filtration results without the risk of filter media migration.